Custom graphic overlays can be found almost everywhere. They’re used to accessorize machines, control panels, and interfaces to serve the purpose of conveniently sharing information. These overlays are normally branded with company logos and designed to blend seamlessly with the control panel and the equipment. A graphic overlay may further include text, images, and other features to produce a truly unique design.
Graphic overlays contribute to safety and help decrease the confusion that might happen when interacting with equipment hardware or interfaces. Moreover, they create an extra layer of protection for the underlying electronics to result in reduced damage and contamination from the surrounding environment.
This post evaluates the vital factors to look for when choosing graphic overlays for your applications.
Factor 1 – Graphic Overlay Layers
Getting an in-depth view about the construction of graphic overlays will help inform your purchasing decisions. Each overlay comprises of a base material, printed surface, and adhesive. The base material should be selected first according to the application requirements. Printing may be done on the bottom layer of a plastic overlay. It ensures that the image itself is protected from any direct contact or exposure to various elements including UV light.
Certain designs may even support translucent windows or textures, to produce novel overlay features. An adhesive is usually the last design choice and is chosen according to the materials of construction, for both the overlay and the surface where it’s intended to be attached.
Factor 2 – Substrate Materials
There are several materials used by a graphic overlay manufacturer, and each has performance attributes that are best suited for specific use cases. Have a look at the most popular materials and applications they’re well suited for. Most of the substrate materials depicted herein come in a variety of thicknesses that can be selected based on the level of panel flexibility and durability required.
Vinyl. Customers often go with vinyl as an economical choice for manufacturing graphic overlays that are both durable and flexible. This material is also a great choice for signs and labels because of its resistance to moisture and abrasion.
Polyester. Polyester is also a common graphic overlay material that is especially resistant to chemicals and high temperatures. Some of the high-quality keyboard overlays are fabricated with polyester since it can withstand frequent contact with minimal degradation of image quality.
Polycarbonate. Polycarbonate is durable and firm so is often used by a graphic overlay manufacturer, to produce overlays for outdoor equipment and various demanding applications. Printing onto this material renders high-resolution, sharp images which are easily visible.
The Nutshell
Product shelf life should also be closely examined, and the best graphic overlay options are those that will last at least the expected lifespan of a product. Your equipment may furthermore have unique surface contours that ask for custom overlay designs. Finally, you should try to pick colors and branding that results in intuitive operation and may be adulated by your target customers. Graphic overlays are a great option for companies looking for a custom solution for marking their products, user interfaces, and control panels.